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CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN.00 CMC NV, Indus

CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN.00 CMC NV, Industriezone Klein Frankrijk, Klein Frankrijkstraat 40, 9600 Ronse, Belgium MANY1032A.EN.00 Airmaster Q1 hardware Installation Guide Version 1.0 SAFETY WARNING Do not operate the Airmaster Q1 until you and all personnel concerned have read and understood this installation guide. Failure to follow instructions could result in death or serious injury. Important notes This document serves as installation guide for all Airmaster Q1 products of CMC NV. Installation and startup may only be done by trained personnel according to safe engineering practices and with the observance of all relevant local health and safety requirements and regulations. A requirement of fault-free operation and fulfillment of any rights to claim under guarantee is that the documentation is observed. In case of doubt please contact CMC. This document could be subject to changes. Please contact our factory in case of doubt in order to ensure that you have received the latest version. The Airmaster Q1 is further referred to as the “controller”. This document serves as a manual for the installation of the controller. Remark that the controller always acts as a component of a complete system in which it is integrated. As such other documentation for the installation related to the integration of the controller in the complete system will have to be consulted as well. Reference to such other documentation is not possible from within the scope of this document. Regardless of the content of any other documentation, the content of this documentation needs to be fully respected. CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN.00 Page 1 Illustration of Airmaster Q1. Remark the layout of the front panel can be different from the above picture. CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN Page 2 Limit of Liability The publisher and the author make no representation or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation warranties of fitness for a particular purpose. No warranty may be created or extended by sales or promotional materials. Neither the publisher nor the author shall be liable for damages arising here from. The fact that an organization or website is referred to in this work as a citation and/or a potential source of further information does not mean that the author or the publisher endorses the information the organization or website may provide or recommendations it may make. Further, readers should be aware that internet websites listed in this work may have changed or disappeared between when this work was written and when it is read. Trademarks The Airmaster logo is a trademark or registered trademark of CMC NV. All other trademarks are the property of their respective owners. Copyright © 2015 CMC NV. All rights reserved. CMC NV, Industriezone Klein Frankrijk, Klein Frankrijkstraat 40, 9600 Ronse, Belgium CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN Page 3 Installation guide Table of Contents Section 1: Situation of the product ........................................................................................................................................... 4 Section 2: Safety ..................................................................................................................................................................... 5 Section 2.1: Safety warning ................................................................................................................................................. 5 Section 2.3: Operation ......................................................................................................................................................... 6 Section 2.4: Maintenance .................................................................................................................................................... 6 Section 2.5: Batteries ........................................................................................................................................................... 6 Section 3: Ratings ................................................................................................................................................................... 7 Section 4: Connections and Protection .................................................................................................................................... 8 Section 4.1 Earth ................................................................................................................................................................. 8 Section 4.2. Power .............................................................................................................................................................. 9 Section 4.3 Digital ................................................................................................................................................................ 9 Section 4.4 Relays ............................................................................................................................................................. 10 Section 4.5 Analog input .................................................................................................................................................... 10 Section 4.6 Analog output .................................................................................................................................................. 12 Section 4.7 Communication ............................................................................................................................................... 13 Section 4.8 1-Phase Current sensor .................................................................................................................................. 14 Section 4.9 3-Phase Current sensor .................................................................................................................................. 15 Section 4.10 3-Phase monitoring inputs ............................................................................................................................. 16 Section 5: Mounting .............................................................................................................................................................. 17 CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN Page 4 Section 1: Situation of the product The controller is an industrial controller. This hardware installation guide is a guide for the hardware related items. Refer to the software specifications file for information on how to work with the unit. The application area is restricted to components used in machines that comply with the European machine EMC directive EMC 2014/30/EU and LVD 2014/35/EU. The application area is located in electrical driven compressors and dryers in an industrial environment. Please contact CMC for appliance in other machines. The controller does not need to comply to the European Pressure Equipment Directive 2014/68/EU, because no parts are under pressure, and the controller is not a safety component. The controller is a component, which can’t operate without other components. However, it is not a safety component, and it is not a machine. The controller is to be used in a standard industrial environment. The controller may only be used in places without an explosion risk. So it may never be used where explosion- proof equipment is required. This controller may not be used for maritime purposes. It may also not be used in any way as part of an assembly that could be used for military or terrorist use. The controller without additional protection is to be used in areas of pollution degree 1 or 2. Of course the user can add additional protection for higher pollution degrees. The installation of the controller must be made in accordance with the applicable national and international standards and regulations. CMC NV – Airmaster Q1 Installation Guide – V1.0 – MANY1032A.EN Page 5 Section 2: Safety Section 2.1: Safety warning Symbols used (not necessarily all symbols are used on the controller) Protective Earth Terminal The connection referred to by this symbol is to be used as protective earth terminal Emergency Stop The connections referred to by this symbol are to be used for the connection of an emergency stop switch Danger – High Voltage. Connections referred to by this symbol can carry a high and dangerous voltage. Manual sign Indication warning the operators the manual must first be consulted before any actions are taking place. Warning: Risk of danger Warning: Risk of electric shock Warning: Risk of high pressure Warning: Consult manual Warning: Risk of burn Warning risk of fire or electrical shock: Do not install or operate the controller until you and all personnel concerned have read and established a working understanding of the controller inclusive of duties to be performed while installing, operating and maintaining the controller. Improper use of the product may compromise the safety and protection of the controller and its environment. Never use the product in explosive environments. No serviceable parts inside, return to manufacturer for servicing or dispose according to local regulations. Do not expose this controller to heat, fire or direct sunlight When installing, commissioning, operating or carrying out service or maintenance on the controller, personnel must use relevant safe working practice and observe all relevant local health and safety requirements and regulations. Lethal voltages are used within the controller and the installation it is used in. Electricity has the potential to cause severe personal injury or death. Isolate the source of power to the controller when required to do so. Use extreme caution when carrying out electrical checks. Never remove or tamper with safety devices, guards or insulation materials fitted to the controller or the compressed air installation. Compressed air has the potential to cause severe personal injury or death. Use extreme caution when carrying out compressed air related checks. Hot and cold surfaces of the machinery may be exposed. Use caution when carrying out temperature or dew point sensor related checks. A requirement of fault-free operation and fulfillment of any right to claim under guarantee is that documentation is observed. This document is subject to changes without notice, if in doubt, do not proceed! It is not possible to anticipate every circumstance that might represent a potential hazard. If the operator employs an operating procedure, an item of equipment or a method of working which is not specifically recommended the user must ensure the product will not be damaged or made unsafe and that there is no risk to persons or property. Failure to observe safety precautions or implement safe working practices may be considered dangerous practice or misuse of the product. Section 2.2: Installation Installation work must only be carried out by a competent person under qualified supervision. Equipped with the correct tools and appropriate protection against electrical hazards. Disconnect the power before connecting the controller, never assume power is off but always check the circuit. Be aware that other nearby circuits can still be powered. Do not open access panels or approach electrical components while voltage is applied. When hazardous live parts are exposed, use individual protective equipment to prevent risk of shock. Use protective gloves, fire resistant clothes and face protection when working with live conductors. Keep fingers behind protective barriers. Do not use in environments where vibration or shocks are likely to disrupt the function or compromise the safety of the controller. Do not wear loose clothes or jewellery like chains or bracelets which could make contact with electrical components. Allow the compressor installation to cool or heat to acceptable uploads/s3/ airmaster-q1-installation-guide.pdf