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Genuine Safety. Outstanding Service. SCAFFOLDING PRODUCT TECHNICAL GUIDE Acrow

Genuine Safety. Outstanding Service. SCAFFOLDING PRODUCT TECHNICAL GUIDE Acrow Cuplok Scaffolding System General Technical and Application Manual General Technical and Application Manual 3 CUPLOK Scaffolding System Disclaimer 2 Product Description Code No. Mass kg (nom.) CUPLOK Spigotted Standards CUPLOK spigotted Standards are principally used in access scaffolding applications and also as a base structure for formwork support applications. They have cup joints at 500mm intervals. The captive mobile top cups are designed to endure rough site handling and welded bottom cups are made from high- quality steel. Integral spigots, 150 mm long, are provided at the top of each Standard for making vertical connections. The spigots and the base of each Standard incorporate 16mm dia. holes to enable use of locking pins to join Standards where necessary. CUPLOK Standard 0.5m CUPLOK Standard 1.0m CUPLOK Standard 1.5m CUPLOK Standard 2.0m CUPLOK Standard 2.5m CUPLOK Standard 3.0m CS05 CS10 CS15 CS20 CS25 CS30 3.9 6.9 9.9 13.0 16.0 19.1 CUPLOK Open Ended Standards CUPLOK open ended Standards are principally used in falsework or formwork support applications in conjunction with Spigotted Standards or as a single height unit. The open ended design allows the insertion of an Adjustable Base or Adjustable U-Head to provide the ﬁ nal support to the sofﬁ t formwork. The base of each Standard has a 16mm dia through hole to enable the use of locking pins to join it to a Spigotted Standard when required. CUPLOK open ended Standard 0.8m CUPLOK open ended Standard 1.3m CUPLOK open ended Standard 1.8m CUPLOK open ended Standard 2.3m CUPLOK open ended Standard 2.8m CSOE08 CSOE13 CSOE18 CSOE23 CSOE28 5.2 8.2 11.3 14.3 17.3 CUPLOK Transoms Transoms are fabricated from twin structural angles ﬁ xed back to back with a drop forged blade attached to each end. The 2.44m Transom has an additional web member welded below the ﬂ ange section for added strength. The transom blade locates into a bottom cup and is locked in position by the top cup. The outward standing bottom leg of the angles supports the steel planks in a captive manner. Available in various lengths to suit scaffolding and formwork applications. CUPLOK Transom 0.31m CUPLOK Transom 0.61m CUPLOK Transom 0.83m CUPLOK Transom 1.05m CUPLOK Transom 1.27m CUPLOK Transom 1.52m CUPLOK Transom 1.83m CUPLOK Transom 2.44m CT031 CT061 CT083 CT10 CT13 CT15 CT18 CT24 2.6 5.0 6.6 7.9 9.7 11.5 13.7 22.4 CUPLOK – Functional design with simplicity of connection The CUPLOK system has been designed to meet the requirements of the Australian construction and housing industries. The success of CUPLOK lies in its principal design features: • Speed of assembly • Versatility of application • Simplicity of components and their connection • Galvanised components improve corrosion resistance • Elimination of loose wedges • No special tools required for assembly (hammer and spirit level only) • Low maintenance. CUPLOK – Easy to erect No wedges – just a simple locking cup at each node point on the Standards enables connection of the ends of up to four members in one locking action. With all four members attaching at the same level the system is ideal for birdcage construction as well as conventional face scaffolding. CUPLOK – Versatile in use It is suitable for access or formwork support with an extensive range of special applications. The horizontal members can be angled to suit many different applications. The system has been used in triangular, trapesium and is ideal for curved surfaces. CUPLOK – Proven design with safety accessories The CUPLOK system has a proven performance history on an extensive number of sites, meeting the requirements of the various statutory bodies. A comprehensive range of accessories is available to cater for safety requirements such as guardrails, mesh panels, ladder access, stair access and components to provide overhead protection. Important The assembly guidelines contained in this booklet are the recommended methods to be used for CUPLOK products and must be accurately followed to achieve the correct function of the product. Seek advice from the Acrow Formwork & Scaffolding Engineering Department should you need to deviate from the recommendations and technical detail given in this manual. Use and application of the CUPLOK system must be in accordance with AS1576, AS4576, AS3610, Occupational Health & Safety Regulations of the regulatory authorities and approved industry codes of practice. The illustrations in these assembly instructions are recommended guidelines only. Product Codes The product codes are shown on pages 3 to 8. Safety Warning It is recommended that users of the CUPLOK system employ and implement appropriate procedures and control measures to eliminate or control any risk of possible musculoskeletal disorder/injury while manually handling CUPLOK components. Refer to your local regulatory authority for Codes of Practice on manual handling or other approved and recognised guidelines for correct and appropriate manual handling procedures. 150 420 500 500 500 500 500 80 220 500 500 500 500 500 80 1 The photographs/illustrations shown within this brochure are intended as expressing the diversity and possible applications of the product and as such must not be used as assembly instructions. 2 In line with Acrow Formwork & Scaffolding’s commitment to continuous product development and improvement, the information contained in this brochure may be changed without notice. 3 Every effort has been made to give appropriate guidelines for the use of this product, however, Acrow Formwork & Scaffolding Pty Ltd accepts no responsibility for any loss or damage suffered by any person acting or refraining from action as a result of this information. Should the users require any further information or guidance, they are encouraged to contact their local Acrow Formwork & Scaffolding outlet. CUPLOK Scaffolding System General Technical and Application Manual 4 5 Product Description Code No. Mass kg (nom.) CUPLOK Ledgers The Ledgers are manufactured from 48.3 mm O.D. tube with forged steel blade ends which locate into bottom cups of the Standards and are locked in place by the the corresponding top cups. Ledgers are available in various lengths to provide the desired grid dimension for scaffolding or formwork. Production of the Ledger since 1997 has been from thinner high grade steel tube. This contributes to a lighter Ledger for easier handling. Ledgers manufactured prior to 1997 are made from the thicker wall tube and weigh approx. 20% heavier than the weights stated below. CUPLOK Ledger 0.22m CUPLOK Ledger 0.34m CUPLOK Ledger 0.61m CUPLOK Ledger 0.83m CUPLOK Ledger 1.05m CUPLOK Ledger 1.27m CUPLOK Ledger 1.52m CUPLOK Ledger 1.83m CUPLOK Ledger 2.44m CUPLOK Ledger 3.05m CL022 CL034 CL061 CL083 CL105 CL13 CL15 CL18 CL24 CL30 1.2 1.7 2.6 3.4 4.2 5.0 5.9 7.0 9.2 11.4 CUPLOK Diagonal Braces Diagonal Braces are made from 48.3mm dia tube with a swivel blade at each end. Their function is to provide transverse and longitudinal bracing to scaffold structures. The brace is available in various lengths to suit the combination of bay widths and heights. CUPLOK Brace 1.62m CUPLOK Brace 1.71m CUPLOK Brace 1.83m CUPLOK Brace 1.97m CUPLOK Brace 2.14m CUPLOK Brace 2.37m CUPLOK Brace 2.51m CUPLOK Brace 2.71m CUPLOK Brace 2.86m CUPLOK Brace 3.16m CUPLOK Brace 3.49m CUPLOK Brace 3.65m CB16 CB17 CB18 CB20 CB21 CB24 CB25 CB27 CB30 CB32 CB35 CB37 6.8 7.2 7.8 8.2 8.8 9.9 10.0 10.9 11.4 12.5 13.7 13.9 CUPLOK Platform Brackets Platform Brackets enable 1, 2 or 3 plank wide platforms to be placed between the scaffold and the workface. The blade end locates into the cup on the Standard and the ends of the brackets are connected to each other with Tie Bars. CUPLOK Platform Bracket – 1 Plank CUPLOK Platform Bracket – 2 Plank CUPLOK Platform Bracket – 3 Plank CHUB1 CHUB2 CHUB3 2.1 5.8 7.8 Bay Length x Height (m) Brace Centres (m) 0.61 x 1.5 1.62 0.83 x 1.5 1.71 1.05 x 1.5 1.83 1.27 x 1.5 1.97 1.52 x 1.5 2.14 1.52 x 2.0 2.51 1.83 x 1.5 2.37 1.83 x 2.0 2.71 2.44 x 1.5 2.86 2.44 x 2.0 3.16 2.44 x 2.5 3.49 3.05 x 2.0 3.65 Brace Length Bay Length Height 1 Plank 2 Plank 3 Plank Product Description Code No. Mass kg (nom.) CUPLOK Tie Bars Tie bars are used to interlock the ends of Platform Brackets and to provide a means of preventing the Planks from sliding off the end of the bracket. The studs at the end of the tie locate into slots in the Platform Brackets. CUPLOK Tie Bar 0.61m CUPLOK Tie Bar 0.83m CUPLOK Tie Bar 1.05m CUPLOK Tie Bar 1.27m CUPLOK Tie Bar 1.52m CUPLOK Tie Bar 1.83m CUPLOK Tie Bar 2.44m CUPLOK Tie Bar 3.05m CTB06 CTB08 CTB105 CTB13 CTB15 CTB18 CTB24 CTB30 1.8 2.4 3.0 3.7 4.5 5.3 7.0 10.8 CUPLOK Transom Beam Transom Beams are designed for special duty load applications. Allows high deck capacity and large grid patterns. CUPLOK Transom Beam 1.83m CUPLOK Transom Beam 2.44m CTBEAM18 CTBEAM24 21.2 27.0 CUPLOK Transom Truss The Transom Truss is designed for high capacity loading platforms and overhead protective structures. Connects at 4 points, enhancing the rigidity of the scaffold. CUPLOK uploads/Ingenierie_Lourd/ cuplok-product-guide.pdf