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PRODUCT CATALOGUE 2009 BUILDING CODE - DURABILITY The Building Code places the

PRODUCT CATALOGUE 2009 BUILDING CODE - DURABILITY The Building Code places the responsibility on manufacturers to clearly state: (a) the conditions for which products are or are not suitable; (b) the durability and frequency of maintenance for the products continued acceptable performance. Specifically, the Building Code categorises durability in the following way: Clause B2.3 (b) For services to which access is difficult, and for hidden fixing of the external envelope and attached structures of a building: the life of the building being not less than 50 years. (c) For other fixings of the building envelope and attached structures, the building envelope, lining supports and other building elements having moderate ease of access but which are difficult to replace: 15 years. (d) For linings, renewable protective coatings, fittings and other building elements to which there is ready access: 5 years. Iplex Pipelines have decided to adopt the following clause used by B.R.A.N.Z. in their appraisal certificates for products such as the pipe and fittings that we manufacture. Durability The pipe or fitting will have a service life that is compatible with other pipe and fittings manufactured to the relevant NZ Standard and any other recognised Standard if appropriate. Thus correctly designed and installed drainage or pressure systems using Iplex Pipelines' pipes or fittings will satisfy the performance requirements of both N.Z.B.C. Clause B2.3 (b) (50 years - services to which access is difficult and N.Z.B.C. Clause B2.3 (c) (15 years - services to which access is moderate but are difficult to replace). Clauses (b) and (c) cover the majority of applications for products of our own manufacture, with the exception of rainwater and rural polyethylene pipe used above ground which satisfy the requirements of N.Z.B.C. Clause B 2.3 (d). (5 years – services which have ready access) UNSUITABLE APPLICATIONS 1. Iplex Pipelines PVC pressure pipes should not be used: (i) as a conductor for earthing electrical appliances (ii) with aromatic and chlorinated hydrocarbons, ketones, esters and ethers Refer to ‘A Guide to Chemical Resistance of Thermoplastic and Elastomeric Materials’ - available from Iplex Pipelines (iii) at continuous service temperature above 60∞C (uPVC) or 55∞C (mPVC) (iv) where provision for pressure derating has not been made above 35∞C (v) with compressed air (vi) without adequate support to the pipe both in above ground and below ground applications (vii) without adequate thrust support (viii)where depth of cover is less than • 300mm where pipeline is not subject to vehicular loading • 450mm where pipeline is subject to vehicular loading not in roadways • 600mm where pipeline is subject to vehicular loading in sealed roadways • 750mm where pipeline is subject to vehicular loading in unsealed roadways • 750mm where pipeline is subject to construction equipment loading (ix) where working pressure + surge/cyclic pressure exceeds the nominated pressure/performance rating of the pipe (x) when exposed to direct sunlight above ground for long term applications, without protection. This protection may include pale coloured UV resistant paint systems or physical shading (xi) where service connections are directly tapped into the pipe wall 2. Iplex Pipelines polyethylene pipes are not suitable for use in the following applications: (i) as a conductor for earthing electrical appliances (ii) all fire-rated applications (iii) exposure to direct sunlight in service (except black pipe) (iv) continuous service above 60∞C internal or external temperature. (v) pressure pipes in continuous services up to 60∞C internal or external temperature, where provision for pressure derating has not been made (vi) carrying chemicals outside the range advised by Iplex Pipelines (vii) without adequate support to the pipe in above ground and below ground applications (viii)where working pressure + surge/cyclic pressure exceeds the nominated pressure/performance rating of the pipe (ix) where incorrect depth of cover is applied (x) the conveying of anti-bloat agents containing detergent or detergent-like compounds (except Iplex rural pressure pipes) 3. Iplex Pipelines PVC Drain, Waste & Vent pipes should not be used: (i) with aromatic and chlorinated hydrocarbons, ketones, esters and ethers (ii) for pumped pressure applications (iii) at continuous service temperatures above 60∞C or for intermittent discharges of liquid above 75∞C (iv) without adequate support to the pipe both in above ground and below ground applications (v) without adequate thrust support (vi) in below ground applications where depth of cover is less than: • 300mm where pipeline is not subject to vehicular loading • 450mm where pipeline is subject to vehicular loading not in roadways • 600mm where pipeline is subject to vehicular loading in sealed roadways • 750mm where pipeline is subject to vehicular loading in unsealed roadways • 750mm where pipeline is subject to construction equipment loading (vii) when exposed to direct sunlight above ground for long term applications, without protection. This protection may include pale coloured U.V. resistant paint systems or physical shading. i DEFINITION OF TERMS USED SOE Socketed One End ( For Solvent Weld Jointing) Z Z Joint RRJ Rubber Ring Joint SCJ Solvent Cement Joint COE Coupler One End PE Plain End uPVC Unplasticised Polyvinylchloride mPVC Modified Polyvinylchloride DWV Drain Waste and Vent DN Nominal Diameter (mm) PN Nominal Maximum Working Pressure (Bar) SDR Standard Dimension Ratio = Maximum Mean Outside Diameter Minimum Wall Thickness PE80B Medium Density Polyethylene (MDPE) to AS4130 PE80C Second Generation High Density Polyethylene (HDPE) to AS4130 PE100 High Performance Polyethylene (HPPE) to AS4130 SN Minimum Pipe Stiffness Class as defined in AS/NZS1260:1999 M&F Male & Female F&F Female & Female B 87 60 600 6 6 C 130 90 900 9 9 D 173 120 1200 12 12 E 217 150 1500 15 15 F 260 180 1800 18 18 46 32 320 3.2 3.2 58 40 400 4 4 91 63 630 6.3 6.3 116 80 800 8 8 145 100 1000 10 10 181 125 1250 12.5 12.5 232 160 1600 16 16 CLASS P.S.I M / HEAD KPA BAR PN uPVC PE WORKING PRESSURE CONVERSION TABLE ii Drain Waste & Vent Systems 1 Novadrain Drain Waste & Vent Pipe .............................................................................................................. 2 Novacor & Supertuff Extra Drain Waste & Vent Pipe ...................................................................................... 3 Restrain ........................................................................................................................................................ 3 Polidrain 17 Polyethylene Drainage Pipe ....................................................................................................... 3 Novadrain Drain Waste & Vent Fittings SCJ ................................................................................................... 4 Smartpan, Smartwaste, Smartrap, Smartile ................................................................................................... 9 Uni-Trap Waste Traps .................................................................................................................................. 10 Pipe Clips ................................................................................................................................................... 10 Novadrain Drain Waste & Vent Fittings RRJ ................................................................................................. 11 Polidrain Pipe & Fittings .............................................................................................................................. 14 Stormwater Systems & Roading Products 17 Superstorm Stormwater Duct ..................................................................................................................... 18 Restrain ...................................................................................................................................................... 18 Polidrain 17 Polyethylene Drainage Pipe ..................................................................................................... 18 Nexus Hi-Way ............................................................................................................................................. 19 Laylite Culvert ............................................................................................................................................ 19 Stormfit Stormwater Fittings....................................................................................................................... 20 Chamber Systems 23 Tegra 315 Inspection Chamber ................................................................................................................... 24 Tegra 400 Inspection Chamber ................................................................................................................... 25 Pressure Systems 27 Apollo PVC-O ............................................................................................................................................. 28 Novakey uPVC Pressure Pipe ....................................................................................................................... 29 White Rhino mPVC Pressure Pipe ................................................................................................................ 30 Blue Brute uPVC Pressure Pipe .................................................................................................................... 31 Blue Rhino mPVC Pressure Pipe .................................................................................................................. 31 Novakey uPVC Pressure Fittings .................................................................................................................. 32 Blueline MDPE Pressure Pipe ....................................................................................................................... 36 Poliplex 80B MDPE Pressure Pipe ................................................................................................................ 36 Poliplex 100 HPPE Pressure Pipe .................................................................................................................. 37 CONTENTS Agricultural Systems 39 Alkathene Low Density Polyethylene Pipe ................................................................................................... 40 Irripod Low Density Polyethylene Pipe ......................................................................................................... 40 Novatube Horticultural Lateral Tube ............................................................................................................ 40 Effluent Polyethylene Pipe........................................................................................................................... 40 Greenline Polyethylene Pipe ........................................................................................................................ 41 Redline Polyethylene Pipe ........................................................................................................................... 41 Rural Black Polyethylene PN12.5 ................................................................................................................. 42 Blackline HPPE Pipe .................................................................................................................................... 42 Blackline Fittings......................................................................................................................................... 43 Plasson Compression Fittings ...................................................................................................................... 44 Plasson Threaded Fittings............................................................................................................................ 47 Plasson Polypropylene Valves ...................................................................................................................... 48 Nexusflo & Nexuscoil Land Drainage Pipe ................................................................................................... 49 Novaflo & Novacoil Land Drainage Pipe ...................................................................................................... 49 Nexus/Novaflo Fittings ................................................................................................................................ 50 iii Electrical, Telecommunications Duct and Gas Pipe 59 Electrical PVC Cable Duct & Fittings ............................................................................................................ 60 Restrain Cable Duct .................................................................................................................................... 60 Electrical Polyethylene Cable Duct .............................................................................................................. 60 Telecommunications Duct & Fittings ........................................................................................................... 61 Poligas MDPE Gas Pipe ............................................................................................................................... 61 Novakey Solvent Cement (Non Pressure & Pressure) .................................................................................... 64 Novakey Cleaner & Primer .......................................................................................................................... 64 Novalube Pipe Lubricant ............................................................................................................................. 64 Med Lube................................................................................................................................................... 64 Miscellaneous 63 iv Rainwater Systems 53 uPVC Rainwater System SCJ ....................................................................................................................... 54 uPVC Rainwater System RRJ ....................................................................................................................... 55 uPVC Downpipe System ............................................................................................................................. 56 uPVC Rainwater System Accessories (Solvent Cement & Nails) .................................................................... 57 Agricultural Systems cont. Nexus Culvert PE Culvert Pipe .................................................................................................................. 51 Farmtuff uPVC Culvert Pipe ..................................................................................................................... 51 Laylite Culvert Pipe .................................................................................................................................. 51 Laylite Flume ........................................................................................................................................... 51 Laylite Valve Box ...................................................................................................................................... 51 ORDERING GUIDE 101.40.88W 40 x 88∞ 35 x 5 2.28 ORDER CODE SIZE mm INSPECTION BEND Size Inspection Window Code Prefix Size (mm) Degree Degree CTN QTY PRICE $ No. of Units per Bag No. of Bags per Carton Price excl. G.S.T DRAIN, WASTE & VENT SYSTEMS NOVADRAIN NOVACOR SUPERTUFF EXTRA RESTRAIN POLIdrain 17 SMARTPAN SMARTWASTE SMARTILE UNI-TRAP POLIdrain™ 1 PVC Drain Waste and Vent Pipe NON-PRESSURE APPLICATIONS ONLY AS/NZS 1260 NOVADRAIN uPVC DWV PIPE SOE & PE ORDER CODE SIZE mm x LENGTH m PACK & BDLE QTY 100.32.6 SOE 32 x 6 240/10* 100.40.6 SOE 40 x 6 180/10* 100.50.6 SOE 50 x 6 150/5* 100.65.6 SOE 65 x 6 102 100.80.4 PE 80 x 4 88 100.80.6 SOE 80 x 6 88 *These bundle sizes are uploads/s1/ iplex-guide.pdf