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SEBU6400-05 November 2010 Cat Gas Engine Lubricant, Fuel, and Coolant Recommend

SEBU6400-05 November 2010 Cat Gas Engine Lubricant, Fuel, and Coolant Recommendations Special Publication SAFETY.CAT.COM i03991620 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identiﬁed by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below. The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved. The message that appears under the warning explains the hazard and can be either written or pictorially presented. A non-exhaustive list of operations that may cause product damage are identiﬁed by “NOTICE” labels on the product and in this publication. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. You must not use this product in any manner different from that considered by this manual without ﬁrst satisfying yourself that you have considered all safety rules and precautions applicable to the operation of the product in the location of use, including site-speciﬁc rules and precautions applicable to the worksite. If a tool, procedure, work method or operating technique that is not speciﬁcally recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use. The information, speciﬁcations, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The speciﬁcations, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available. When replacement parts are required for this product Caterpillar recommends using Cat re- placement parts or parts with equivalent speci- ﬁcations including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or death. In the United States, the maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual of the owner's choosing. SEBU6400-05 3 Table of Contents Table of Contents Foreword ................................................................. 4 Maintenance Section Lubricant Speciﬁcations .......................................... 6 Fuel Speciﬁcations ................................................ 28 Cooling System Speciﬁcations ............................. 35 Reference Information Section Reference Materials .............................................. 43 Index Section Index ..................................................................... 45 4 SEBU6400-05 Foreword Foreword Literature Information This manual should be stored in the literature storage area. The information contained in this document is the most current information available for coolants, fuels, and lubricants. Refer to the Operation and Maintenance Manual for any special lubrication requirements for your engine. Whenever a question arises regarding the engine, this publication, or the Operation and Maintenance Manual, please consult any Caterpillar dealer for the latest available information. Safety Refer to the Operation and Maintenance Manual for your engine for all safety information. Read and understand the basic safety precautions listed in the Safety Section. In addition to safety precautions, this section identiﬁes the text and locations of safety signs used on the engine. Read and understand the basic precautions listed in the Safety Section before operating or performing lubrication, maintenance and repair on this engine. Maintenance Refer to the Operation and Maintenance Manual for your engine to determine all maintenance requirements. Maintenance Intervals Use the Maintenance Interval Schedule in the Operation and Maintenance Manual for your engine to determine servicing intervals. The actual operating environment of the engine also governs the maintenance interval schedule. Therefore, under extremely severe, dusty, wet or freezing cold operating conditions, more frequent lubrication and maintenance than is speciﬁed in the Maintenance Interval Schedule may be necessary. Extended Engine Oil Drains and Warranty Failures that result from extended oil drain periods are not Caterpillar factory defects and therefore are not covered by Caterpillar's warranty. In addition, failures that result from not using the recommended oil type are not Caterpillar factory defects and therefore are not covered by Caterpillar's warranty. Refer to the applicable Operation and Maintenance Manual for standard oil drain periods and to the Maintenance Section, “Lubricant Speciﬁcations” of this publication for engine oil type and viscosity grade recommendations. To reduce the potential risk of failures associated with extended oil drain periods; it is recommended that oil drain intervals only be extended based on oil analysis, and subsequent engine inspections. Oil analysis alone does not provide an indication of the rate of formation of lacquer, varnish and/or carbon on pistons and other engine surfaces. The only accurate way to evaluate speciﬁc oil performance in a speciﬁc engine and application that utilizes extended oil drain periods is to observe the effects on the engine components. This involves tear-down inspections of engines that have run to their normal overhaul period with extended oil drain intervals. Following this recommendation will help ensure that excessive component wear does not take place in a given application. NOTICE Light loads, low hour accumulation, and excessive idling time can contribute to excessive water in the crankcase oil. Corrosive damage, piston deposits and increased oil consumption can also result. If oil analy- sis is not done or the results are ignored, the potential for corrosive damage and piston deposits increases. Refer to the appropriate Operation and Maintenance Manual for guidance. Note: Failures that result from extended oil drain periods are not warrantable failures, regardless of use of this recommended procedure. Failures that result from extended engine oil drain periods are considered improper use under the warranty. SEBU6400-05 5 Foreword Aftermarket Products and Warranty NOTICE When auxiliary devices, accessories or consumables (ﬁlters, oil, additives, catalysts, fuel, etc.) made by other manufacturers are used on Caterpillar prod- ucts, the Caterpillar warranty is not affected simply because of such use. Failures that result from the installation or usage of other manufacturers auxiliary devices, accessories or consumables, however, are not Caterpillar factory defects and therefore are NOT covered by Caterpillar's warranty. Caterpillar is not in a position to evaluate the many auxiliary devices, accessories or consumables pro- moted by other manufacturers and their effect on Caterpillar products. Installation or use of such items is at the discretion of the customer who assumes ALL risks for the effects that result from this usage. Furthermore, Caterpillar does not authorize the use of its trade name, trademark, or logo in a manner which implies our endorsement of these aftermarket prod- ucts. 6 SEBU6400-05 Maintenance Section Lubricant Speciﬁcations Maintenance Section Lubricant Speciﬁcations i03115441 General Lubricant Information SMCS Code: 0645; 1000; 1300; 1348; 7581 NOTICE Every attempt is made to provide accurate, up to date information. By use of this document you agree that Caterpillar Inc. is not responsible for errors or omis- sions. The information that is provided are the latest recommendations for Cat gas engines. This informa- tion supersedes all previous recommendations which have been published for Cat gas engines. Special ﬂu- ids may be required for some engines and it will be necessary to continue to use these special products. Refer to the applicable Operation and Maintenance Manual. This publication is a supplement to the Operation and Maintenance Manual. This Special Publication does not replace the machine speciﬁc Operation and Maintenance Manual. NOTICE These recommendations are subject to change with- out notice. Consult your local Caterpillar dealer for the most up to date recommendations. Note: Instructions for the installation of the ﬁlter are printed on the side of each Cat spin-on ﬁlter. For non-Cat ﬁlters, refer to the installation instructions that are provided by the supplier of the ﬁlter. NOTICE Faulty engine coolant temperature regulators, or op- erating with light loads, short operation cycles, exces- sive idling, or operating in applications where normal operating temperature is seldom reached can con- tribute to excessive water in the crankcase oil. Corro- sive damage, piston deposits, increased oil consump- tion, and other damage can result. If a complete oil analysis program is not followed or if the results are ig- nored, the potential for damage increases. Follow en- gine warmup recommendations provided in this uploads/s3/ cat-lubricants-guide.pdf