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Installation Guide ASL Document Ref.: U-0398-0607.doc Issue: 02 complete, appro

Installation Guide ASL Document Ref.: U-0398-0607.doc Issue: 02 complete, approved - Date: 30/11/09 Part Number: M0398_63 V400 Amplifier Mainframe V400 fitted with 2 x M200 Amplifier Modules for illustrative purposes only V400 – Installation Guide Copyright © 2009 Application Solutions (Safety and Security) Limited Application Solutions (Safety and Security) Limited Unit 17 Cliffe Industrial Estate Lewes - East Sussex BN8 6JL - UK Tel: +44(0)1273 405411 Fax: +44(0)1273 405415 www.asl-control.co.uk All rights reserved. Information contained in this document is believed to be accurate, however no representation or warranty is given and Application Solutions (Safety and Security) Limited assumes no liability with respect to the accuracy of such information. Issue: 02 complete, approved Page 2 of 24 This equipment is designed and manufactured to conform to the following EC standards: EMC: EN55103-1/E1:1996, EN55103-2/E5:1996, EN50121-4:2006, ENV50204:1995, EN61000-4-13:2002 Safety: EN60065:2002 Failure to use the equipment in the manner described in the product literature will invalidate the warranty. A ‘Declaration of Conformity’ statement to the above standards, and a list of auxiliary equipment used for compliance verification, is available on request. This product must be disposed of in accordance with the WEEE directive. Contents 1 Installation..................................................................................................................................................3 2 Connection................................................................................................................................................18 3 Safety and Precautions.............................................................................................................................22 Additional User Documentation: Additional reference information is available from the ASL website: www.asl-control.co.uk V400 – Installation Guide Issue: 02 complete, approved Page 3 of 24 1 Installation FRAME AMPLIFIER MODULE INTERFACE CARD Technical Specification Summary Supply Voltage (European standard) ........................................................ 230 V +/–10% RMS 50Hz AC / T6.3A L 250 V fuse See Note1 regarding performance when on 230 V mains supply Inrush Current (worst case)........................................................................................................................................ 24.2 A Maximum AC Power Consumption...............................745 VA (V400 fully configured and all amplifier modules delivering 100 V 1 kHz sinewave into rated resistive loads) DC Supply Voltage........................................................21 to 27.6 V (from nominal 24 V lead acid battery pack) / T25A fuse Quiescent DC Current (no amplifiers, @ 24 V supply) ................................................................................................. 55 mA Maximum DC Current Consumption ............................................................... 6.25 A per 1 x M100 100 W Amplifier Module 12.5 A per 1 x M200 200 W Amplifier Module 25 A per 1 x M400 400 W Amplifier Module (21 V supply, modules delivering 100 V 1 kHz sinewave into rated resistive loads) Audio Input..............................................................................................up to four 0 dBu sensitivity balanced audio inputs Audio Output .................................................................................................... up to four 100 V RMS relay isolated outputs Auxiliary DC Supply Output..........................21 V to 38 V depending on AC or DC supply, and battery conditions / T1A fuse Audio-CAN Bus .....................................................................................................................up to 63 amplifier mainframes Temperature Range (storage and operating) ............................................................................................... −5 °C to +50 °C Humidity Range / Ingress Protection...............................................................................0% to 93% non-condensing / IP20 Dimensions (H x W x D) ............................87 mm x 437 mm x 410 mm (excluding handles) / 2U height, 19” rack mounting 87 mm x 485 mm x 445 mm (including handles) Weight..............................................................................................................................................12 kg (V400 frame only) 18.4 kg (max, frame fitted with 4 x M100) 1 ASL amplifiers are specified to deliver their rated power at the lowest battery voltage (21 V). However, on 230 V mains power they can produce full output, with normal programme material, into loads 25% greater than those specified. In these conditions a fully populated V400 can deliver full output with 500 W of load connected. V400 – Installation Guide Issue: 02 complete, approved Page 4 of 24 Front Panel Indicators and Controls AMPLIFIER MODULE STATUS INDICATORS MAINFRAME STATUS INDICATORS 1 2 V400 fitted with two M200 200 W Amplifier Modules as example.) mains battery aux processor comms fault DETAIL WITHOUT FRONT PANEL: O I 0 dB −20 dB −40 dB supply select fault MAINS ISOLATION SWITCH 3 BATTERY ISOLATION SWITCH 4 MAINFRAME ADDRESS SWITCHES 5 V400 – Installation Guide Issue: 02 complete, approved Page 5 of 24 1 Amplifier Module Indicators Indicator Type Indication supply Green LED Indicates that power is present at the amplifier. select Green LED Illuminates to indicate that the amplifier is selected for commissioning or audio monitoring by the system. In the case of a standby amplifier it illuminates to indicate that the standby is in use. fault Amber LED Illuminates steadily to indicate that an amplifier module and/or loudspeaker line fault has been detected. These faults are also indicated by the mainframe ‘fault’ LED. 0 dB Green LED Illuminates at approx. 90 V RMS output. -20 dB Green LED Illuminates at approx. 10 V RMS output. -40 dB Green LED Illuminates at approx. 1 V RMS output. This LED illuminates when the surveillance tone level is correctly set on the Router output connected to the amplifier. 2 Mainframe Indicators Indicator Type Indication mains Green LED Indicates that the AC mains is present and the unit is switched on. battery Green LED Indicates that the DC power is present and the unit is switched on. aux Green LED Indicates that auxiliary DC power is available at the rear panel AUX OUT terminals and that the AUX OUT fuse is intact. processor Green LED Flashes to indicate that the processor is operational. comms Green LED Illuminates to indicate communication activity on the CAN bus. fault Amber LED Illuminates if a fault is diagnosed. Mainframe Controls L These controls are only accessible by removing the front panel. This is to prevent inadvertent or unauthorised disablement of the unit. Control Function 3 Mains Isolation Switch This switch connects or disconnects AC mains power to or from the unit. 4 Battery Isolation Switch This switch connects or disconnects DC power to or from the unit. ! ! Under normal circumstances these isolation switches will be left in the ON position. Both the mains and the isolation switches should be switched off in order to disconnect power from the mainframe, for example when an amplifier module is to be inserted or removed. 5 Mainframe Address Switches The amplifier mainframe connects to the Router via a CAN bus requiring a unique identifier. These two rotary switches set this identifier to the mainframe. The valid mainframe address range is 01 to 63. V400 – Installation Guide Issue: 02 complete, approved Page 6 of 24 Equipment and Tool Requirements • The V400 Amplifier Mainframe. • M100, M200, or M400 amplifier modules as specified in your system design documentation. • A mainframe front panel to suit the amplifier configuration. • Cabling as specified in “External Cabling Requirements” (page 7) to suit your system design. • A small flat-bladed screwdriver. • Pozidriv screwdrivers (No 1 and No 3). • A pair of wire cutters/strippers. • A soldering iron. • A 19-inch standard rack fitted with supporting rails and wired with AC power supply, signal, and control wiring, as required by your specific system design. ! ! 1) Ensure that the supporting rails extend at least 410 mm (mainframe depth) into the rack and between 40 mm and 50 mm under the mainframe in order not to block the ventilation holes, yet to prevent the mainframe from twisting and falling between the supports; see details in Figure 1. 2) The supporting rails must be capable of safely bearing the weight of the equipment (max. 20 kg). L 1) ASL recommend a rear clearance depth of at least 110 mm for cabling. A 19-inch standard rack with 600 mm depth provides the required room for installation including the rear cabling. 2) In order for customers to produce their own site documentation VISIO drawings of the front and rear panel are available from ASL. Figure 1 19-inch Rack with Supporting Rails (Example) FRONT OF RACK LEFT-HAND SIDE SUPPORTING RAIL RIGHT-HAND SIDE SUPPORTING RAIL MINIMUM WIDTH = 40 mm MAXIMUM WIDTH = 50 mm MINIMUM DEPTH = 410 mm (Rack and supporting rail design are example only.) V400 – Installation Guide Issue: 02 complete, approved Page 7 of 24 External Cabling Requirements Signals Cable Description Termination Suggested Type AC mains supply1) 5) 1 x 3-core mains standard cable Current rating: 6.3 A IEC320 socket Suitably rated standard mains cable DC supply input 2) 5) 1 x 1-core red 1 x 1-core black 7W2 mixed signal D connector (female) Suitably rated 1-core cable Auxiliary DC output 1 x 2-core 2-way pluggable Wago cage clamp terminal (5.08 mm) (male) Suitably rated 2-core cable 100 V Loudspeaker Line5) 1 x 2-core, twisted, screened 4-way pluggable Wago cage clamp terminal (5.08 mm) (male) Suitably rated 2-core cable Audio inputs 1 x 2-core, twisted, screened 3-way pluggable Wago cage clamp terminal (3.81 mm) (female) Suitably rated 2-core cable 100 V Standby Input Line5) 1 x 2-core, twisted, screened 2-way pluggable Wago cage clamp terminal (5.08 mm) (female) Suitably rated 2-core cable Audio CAN3) 5) 1 x 4-core, twisted, screened 9-way D connector (male or female) Suitably rated 4-core cable Low Level Standby and Override Link6) overall foil screened RJ45 CAT5 STP Low Level Standby7) overall foil screened 3-pin XLR connector Suitably rated 2-core cable Low Level Standby and Override Link8) overall foil screened 5-pin XLR connector Suitably rated 5-core cable ! ! 1) Note that if the amplifiers are connected as a system which is permanently connected to the mains, then an uploads/s3/ v400-installation-guide.pdf