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BONARC WELDING PRODUCTS Welding Guide VANGUARD STEEL LTD. http://vancouver.vang

BONARC WELDING PRODUCTS Welding Guide VANGUARD STEEL LTD. http://vancouver.vanguardsteel.ca MONTREAL TORONTO WINNIPEG EDMONTON VANCOUVER VANGUARD STEEL LTD. 7880 FRASER PARK DRIVE BURNABY B.C. V5J 5L8 PHONE: (604)- 294-3191 FAX: (604)- 294-8845 WELDING GUIDE # 110 TABLE OF CONTENTS WELDING Aluminum 33-35 Hard Surfacing Welding Wire 14-15 Mig/Mag Trouble Shooting Guide 36-37 Mig/Mag Trouble Shooting Guide 36-37 Mild Steel Welding Rods 7-13 Mild Steel Welding Wire 1-6 Pail Pack Information 32 Stainless Steel FLUX Core Welding Wire 28-31 Stainless Steel Welding Rods 16-22 Stainless Steel MIG Wire 23-25 Stainless Steel TIG Rods 26-27 Surface Treatments 38-51 w Use keypad arrows to go ahead x or to go back one page Left click any page to return to the Index MONTREAL TORONTO WINNIPEG EDMONTON VANCOUVER MONTREAL TORONTO WINNIPEG EDMONTON VANCOUVER E 70 S-6 AWS A5.18 ER7OS-6 EN 440 G422CG3Si1 JIS Z3312 YGW12 CWB ER495-6 W48 Typical Applications Butt and fillet welding of vehicles, buildings, ships, machinery and bridges in all positions. Characteristics on Usage 1. Suitable for high speed welding of steel sheets by short circuiting transfer in all positions. 2. Stable arc and low spatter generation. 3. Flow quantity of shielding gas should be 20 liters /min in general. 4. Use a wind-screen against wind. 5. Keep the distance between tip and base metal within 6 ~ 15mm for 250 Amp. and under or within 15 ~ 20 mm for more than 250 Amp. of welding current. 6. Applicable to mixture gas for welding. Typical chemical composition of all-weld-metal (%) Shielding Gas C Si Mn P S VANGUARD STEEL LTD. WELDING WIRES Carbon steel g CO2 0.08 0.50 0.05 0.014 0.010 0.07 0.52 1.10 0.014 0.010 Typical mechanical properties of all-weld-metal EI. (%) 30 130 {13} 28 100 {10} Sizes available and recommended currents (DC Ө) 0.9 1.0 1.2 1.4 1.6 50 ~ 200 70 ~ 250 100 ~ 350 140 ~ 400 200 ~ 550 50 ~ 120 50 ~ 150 50 ~ 180 100 ~ 250 120 ~ 300 Approvals ABS, BV, DNV, GL, KR, LR, NK, CWB, TUV, CCS, KS, JIS, (80% Ar + 20% ABS TUV) 0.06 mm 1 kg 6910 0106 0.06 mm 1 kg 6910 0106V 0.08 mm 1 kg 6910 0108 0.08 mm 1 kg 6910 0108V 0.09 mm 1 kg 6910 0109 0.09 mm 1 kg 6910 0109V 1.20 mm 1 kg 6910 0112 1.20 mm 1 kg 6910 0112V 0.06 mm 5 kg 6910 0506 0.06 mm 5 kg 6910 0506V 0.08 mm 5 kg 6910 0508 0.08 mm 5 kg 6910 0508V 0.09 mm 5 kg 6910 0509 0.09 mm 5 kg 6910 0509V 1.20 mm 5 kg 6910 0512 1.20 mm 5 kg 6910 0512V 0.06 mm 15 kg 6910 2006 0.06 mm 15 kg 6910 2006V 0.08 mm 20 kg 6910 2008 0.08 mm 20 kg 6910 2008V 0.09 mm 20 kg 6910 2009 0.09 mm 20 kg 6910 2009V 1.20 mm 20 kg 6910 2012 1.20 mm 20 kg 6910 2012V 0.09 mm 300 kg 6910 0309 1.20 mm 300 kg 6910 0312 Product Codes-VGD Product Codes-Bonarc Ar+20%CO2 Y.P Shielding Gas N/mm² {kgf/mm²} Charpy V-notch I.V J {kgf · m} 550 {56} 580 {59} (-18°C) F V & OH T.S N/mm² {kgf/mm²} CO2 Ar+20%CO2 450 {46} 480 {49} Dia. (mm) Welding Guide 1 VANGUARD STEEL LTD. WELDING WIRES Carbon steel E 70C-6M AWS A5.18 E 70C-6M EN 758 T 462MM4 JIS Z3313 YFW-A502M CWB W48.01 Typical Applications Butt and fillet welding of steel structures such as construction machines, industrial machinery, and buildings, etc. Characteristics on Usage 1. 70C-6M is a metal cored wire for use in 75-80% Ar+Co2 mixture gas. 2. Deposition rate is 10-20% higher than solid wire with excellent mechanical properties. 3. Slag quantity is similar to a solid wire and multi-layer welding can be performed without slag removal. 4. Excellent stable arc and low spatter generation. Typical chemical composition of all-weld-metal (%) Shielding Gas C Si Mn P S 0.04 0.6 1.50 0.014 0.017 T i l h i l ti f ll ld t l Ar + 20% CO2 Typical mechanical properties of all-weld- metal EI. (%) 27 Sizes available and recommended currents (DC Ө) Approvals ABS, BV, DNV, GL, LR, RINA, CWB. (80% Ar + 20%CO2 ·TUV CWB) Product Codes 1.20 mm 20 kg 6915 2012 1.40 mm 20 kg 6915 2014 1.60 mm 20 kg 6915 2016 Charpy V-notch I.V N/mm² {kgf/mm²} N/mm² {kgf/mm²} J {kgf · m} 180 ~ 360 280 ~ 450 Shielding Gas Y.P T.S Ar + 20% CO2 530 {54} 610 {62} 55 {6} (-29°C) Dia. (mm) 1.2 Amp. F 160 ~ 350 220 ~ 450 H - fillets 1.6 Welding Guide 2 VANGUARD STEEL LTD. WELDING WIRES Carbon steel E 70 T-1 AWS A5.20 E 70T-1 EN 758 T 460RC4 JIS Z3313 YFW-C50DM Typical Applications Flat and fillet welding of medium and heavy thick plate with higher deposition rate for shipbuilding, steel structures and bridges, etc. Characteristics on Usage 1. Higher deposition rate welding of H-fillets 2. Arc stability is excellent in high current. 3. Low splatter and good porosity resistance. 4. Bead appearance is good and bigger leg of fillet welding easier. Typical chemical composition of all-weld-metal (%) Shielding Gas C Si Mn P S 0.04 0.41 1.25 0.014 0.011 Typical mechanical properties of all-weld- metal EI. Charpy V-notch I.V Y.P T.S CO2 Shielding Gas EI. (%) 29 Sizes available and recommended currents (DC Ө) Approvals ABS, BV, GL, KR, LR, NK, TUV. Product Codes Charpy V notch I.V N/mm² {kgf/mm²} Y.P T.S N/mm² {kgf/mm²} J {kgf · m} CO2 510 {52} 550 {56} 94 {10} (0°C), Shielding Gas 200 ~ 400 Amp. F 120 ~ 300 200 ~ 450 Welding Guide 3 60 {6} (-20°C) Dia. (mm) 1.2 1.6 H - fillets 120 ~ 300 VANGUARD STEEL LTD. WELDING WIRES Carbon steel E 71 T-1/9 AWS A5.20 E 71T-1 EN 758 T 460RC1 JIS Z3313 YFW-C50DR CWB W48.5 Typical Applications Butt and fillet welding of mild steel and 490N/mm² class high tensile strength steel for machinery, cars,shipbuilding, steel structures and bridges, etc. Characteristics on Usage 1. Good usabilty for all position. 2. Stable arc, low spatter generation and good bead appearance. 3. Low fume generation. 4. Excellent feedability. 5. Wire extension should be kept within 15 ~ 20mm. 6. Wire should be used as soon as possible after taking out from package. Typical chemical composition of all-weld-metal (%) Shielding Gas C Si Mn P S 0 04 0 45 1 30 0 015 0 012 CO 0.04 0.45 1.30 0.015 0.012 Typical mechanical properties of all-weld-metal EI. (%) 29 Sizes available and recommended currents (DC +) Approvals ABS, BV, DNV, GL, KR, LR, NK, CWB, CCS (80% Ar + 20%CO2 ·TUV CWB) Product Codes 0.09 mm 1 kg 6950 0109 1.20 mm 1 kg 6950 0112 0.09 mm 4.5 kg 6950 0509 1.20 mm 4.5 kg 6950 0512 1.20 mm 20 kg 6950 2012 1.60 mm 20 kg 6950 2016 Welding Guide 4 CO2 Shielding Gas Y.P T.S Charpy V-notch I.V N/mm² {kgf/mm²} N/mm² {kgf/mm²} J {kgf · m} CO2 520 {53} 580 {59} 50 {5} (-20°C) Dia. (mm) 1.2 1.6 Amp. F 120 ~ 300 200 ~ 450 H - fillets 120 ~ 300 200 ~ 400 V 120 ~ 250 180 ~ 220 VANGUARD STEEL LTD. WELDING WIRES Carbon steel E 71T- GS AWS A5.20 E 71T-GS EN 758 T 42ZVN1 JIS Z3313 YFW-S50GB Typical Applications Lap and fillet welding of thin gauge galvanized and mild steel in all position welding. Characteristics on Usage 1. A self-shielding flux cored wire for single-pass applications. 2. Good welding performance in working, smooth arc, full slag covering as well as easy slag removal. Typical chemical composition of all-weld-metal (%) Shielding Gas C Si Mn P S Al. 0.16 0.31 0.82 0.014 0.006 0.13 Typical mechanical properties of all-weld-metal Transverse Tension Test N/mm2 (kgf/mm2) 520 (53) Longitudinal Guided Bend Test No Defects NONE Longitudinal Guided Bend Test No Defects Sizes available and recommended currents (DC +) Approvals Product Codes 0.08 mm 0.9 kg 6952 0108 0.09 mm 0.9 kg 6952 0109 1.20 mm 0.9 kg 6952 0112 0.08 mm 4.5 kg 6952 0508 0.09 mm 4.5 kg 6952 0509 1.20 mm 4.5 kg 6952 0512 Welding Guide 5 Dia. (mm) 180 ~ 280 Amp. F/H - fillets 1.6 1.4 160 ~ 270 1.2 80 ~ 200 VANGUARD STEEL LTD. WELDING WIRES Carbon steel Bonarc VW-61 AWS F7A5-EM12K JIS FS-BN1XYS-S3 For Welding Steel and 500 N/mm² Class High Tensile Steel Applications Welding of vessels, vehicles, steel structures, and general fabrications Characteristics on Usage 1. Bead appearance and slag removal are excellent under higher welding speed with low current. 2. It provides excellent resistance against porosity and impact properties. Typical Chemical Composition of all-weld-metal (%) C Si Mn 0.08 0.58 1.52 0.09 0.6 1.45 Typical mechanical properties of all-weld-metal T-S N/mm² BASE BASE METAL THICKNESS SM41 19 SM50B 25 Y-P CHARPY V-notch N/mm² J{kfg-m) THICKNESS N/mm BASE {kfg/mm²} 40ºC 46ºC METAL 550 {56} 80 {8} 60 {6} SM41 570 uploads/s3/ welding-guide 2 .pdf