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USE AND MAINTENANCE HANDBOOK SLEEVE APPLICATION MACHINE Model GS 301/4 proj Chr

USE AND MAINTENANCE HANDBOOK SLEEVE APPLICATION MACHINE Model GS 301/4 proj Christies -Cipro- Serial no. 0046/2005 Purchase order no. ORDF005842 Year of construction 2005 Use and maintenace handbook GS301/4 serial no 0046/2005 MACHINES SUMMARY 1.0 General instructions p.2 1.a Technical specifications p.2 1.b Loading and unloading the machine p.2 1.c Connections and controls p.3 1.d Technical assistance p.3 1.e General warnings and safety regulations p.4 2.0 Maintenance instructions p.9 2.a Layout machine p.9 2.c Changing format p.10 Changing sleeve formats p.10 Changing container formats p.15 Head of application regulations p.16 2.c Machine phasing p.18 2.d Cutting blade phasing p.20 2.e Indexer panel p.21 2.f Safeties p.26 2.g Control photocells p.26 2.h Lubrication p.27 3.0 Tables p.28 3.a Head of application and cutting pulleys p.29 3.b Superior rollers p.30 3.c Inferior part and machine motor p.32 3.d Inferior rollers p.34 3.e Spiral screw p.36 3.f Bell and bell support p.38 3.g Brushes for setting sleeve p.40 3.h Expeller container with out sleeve p.42 3.i Sleeve rollers p.43 4.0 Recommended spare parts p.44 5.0 Conformity declaration p.45 1 Use and maintenace handbook GS301/4 serial no 0046/2005 MACHINES 1.0 GENERAL INSTRUCTIONS 1.a TECHNICAL SPECIFICATION MACHINE MODEL GS301/4 SERIAL NR 0046/2005 HOURLY PRODUCTIONS 12.000 b/h WEIGHT 1.200 kg WORK PLANE HEIGHT 1200 mm ELECTRICITY CONSUMPTION 5 Kw AIR CONSUMPTION 150 lt/min AIR PRESSURE 4 bar 1.b TRASPORT SHIPMENT, LOADING AND POSITIONING The machine can be transported in the following ways: -without packaging -on wooden pallets -in wooden crates -in boxes with tarpaper For machines transported in boxes, crates or on pallets Unload the machine from the means of transport using a suitable capacity lift truck and remove any packaging. For machines WITHOUT PACKAGING Unload the machine from the means of transport using a suitable capacity lift truck and remove any packaging. -Crate trasportation with crane and cables -Crate trasportation with lift truck 1200kg 1200kg 2 Use and maintenace handbook GS301/4 serial no 0046/2005 MACHINES Trasportation with lift truck 3 N.B. ONCE THE MACHINE HAS BEEN POSITIONED, THE CONNECTIONS TO THE CONVEYOR BELTS AND THE ELECTRIC SUPPLY MUST BE CARRIED OUT BY SPECIALISED PERSONNEL. 1.c CONNECTIONS AND CHECKS -Connection to conveyor belts: the machine has a belt support that can be connected to the line belts. Just connect it to the existing belts using the relevant plates. -Air connection: use the relevant connection in the lower part of the machine, which can be reached by removing one of the lower doors. Recommended pressure: 3 – 4 Bar. -Electric connection: The supply cables coming from the mains must be connected to the terminals of the main block switch, which can be found inside the electric panel. The earth conductor must be connected to an EARTH point of the electric panel metal box. After having connected the line conductors to the door-block switch, replace the terminal protections before supplying the line with current. IMPORTANT – At this point, before starting the machine by putting it to Impulse and pressing the start button for short periods, make sure that the star turns in the correct direction. 1.d TECHNICAL ASSISTANCE Clever srl offers its readily available technical help service to the customer should any problem regarding machine use and maintenance arise. Requests should be made after careful analysis of the problems and their causes. INDICATE: -he details of the faults that were found -the checks carried out - the adjustments made and their effect - any other piece of information that is felt to be useful. Address requests to: Use and maintenace handbook GS301/4 serial no 0046/2005 MACHINES CLEVER s.r.l. Via Dei Laghi 1 36077 ALTAVILLA VIC.NA ITALY Tel. 0444/374414 Fax. 0444/371376 aftersale@clevermachines.it In the request always indicate: - the machine serial number - the machine model - the year of construction. If the cause of the machine fault can be traced back to a broken or faulty piece, please mention the number of the table in which the component is mentioned, together with the name of the piece and the code (if available). 1.e GENERAL SAFETY REGULATIONS It is advisable to read the instructions in this document carefully. If you wish to use the machine at its best and make full use of its possibilities, you must be familiar with its capacities and possible uses. Before using the machine, the operators (heads and workers) must be instructed on the contents of the “SAFETY REGULATIONS” described in this chapter. WARNING Clever srl cannot be held responsible for any inconveniences, breakages, accidents, etc. that arise because the regulations contained in this manual are not known (or not applied). In particular, Clever srl declines any responsibility for damage caused by: -natural calamities -incorrect manoeuvres -lack of maintenance -damage caused to the electronic part because of condensation or contact with foreign conductive elements. Always use ORIGINAL SPARE PARTS. DURING THE OPERATION OF REPLACING PIECES OR CANGHE FORMAT DO NOT WALK ON PLASTIC TRANSPORT COMPONENTS (CENTRAL CONVEYOR, BOTTLES SUPPORT ECT..) As well as the regulations given below, the person in charge of the machine must respect what is dictated by current laws on safety and personal safety in the workplace.The person in charge of the machine must be familiar with the installed safety devices and their use. He/she must also teach operators the following: -Safety and accident prevention regulations -Specific regulations regarding the machine -The position of the commands -The position of the emergency stop The person in charge of the machine nominates the people who are authorised to use it, as well as establishing the duties and the intervention limits. Only authorised people can use the machine. 4 Use and maintenace handbook GS301/4 serial no 0046/2005 MACHINES THE OPERATOR’S POSITION WHEN USING THE MACHINE During normal machine operation, the operator should be on the base side parallel to the push button panel of the command panel. RESERVATIONS The producing company can modify the machine for any constructive or commercial need. It is not obliged to update the instruction manual and the spare parts catalogue quickly after any change has been made. WARNING Always follow the safety regulations and the instructions given in this manual. CLEVER SRL cannot be held responsible for any damage arising from incorrect machine use. Machine transportation, unloading and assembly must only be carried out by authorised specialist personnel. The supply voltage must correspond to the one used by the machine. Be careful not to invert the phases. Periodically check that the electric wires are in perfect condition. WARNING – DANGER Do not let unauthorised people approach the machine. Machine use, maintenance and repair must only be carried out by physically and intellectually able people who have been suitably trained. Machine use, maintenance and repair cannot be carried out by people who have taken alcohol, drugs or medicines that cause sleepiness. WARNING When the machine is not working it should be protected from involuntary movements. Block current supply and activate the emergency stop button. WARNING – DANGER Only use the machine with the products it was build for. It is forbidden to use the machine in an explosive environment unless it has been marked with the Ex symbol, in accordance with the CEI 64-2 Standard. USER SAFETY REGULATIONS Check the following before starting work: if there are any visual defects on the safety devices and that the emergency stop button functions correctly. MAKE SURE THAT -there are no unauthorised people near the machine -there are no unusual objects on the machine (tools, cloths, etc.) -after having been started, the machine does not make strange noises. If this happens, immediately stop it and find the cause. -all the doors and protection devices are closed. DO NOT USE -clothes that could get caught in the moving parts (scarves, rings, bracelets, wristwatches, etc.) USE -for those with long hair, a hat that holds in the hair -accident prevention shoes with anti-slip soles -working overalls and suits with elastic at the wrists 5 Use and maintenace handbook GS301/4 serial no 0046/2005 MACHINES WARNING DANGER The safety devices only stop the relevant machine. Before carrying out any intervention, stop the rest of the line (machines that are upstream and downstream, conveyor belts). WARNING DANGER When it is necessary to remove container pieces that have broken inside the machine: deactivate the main switch and then activate the emergency button. Wear protective gloves and remove each foreign element using a small brush and shovel. WARNING DANGER When replacing equipment for changing the size of the product to be treated, the main switch must be deactivated and the emergency stop button activated after this. Be very careful when working close to the rotating blade that is present under the SLEEVE unwinding device. This blade can injure the hands even if it is not moving. It is obligatory, therefore, to use protective gloves when working close to the blade. WARNING: When changing shifts, the operator should communicate any operational and/or safety faults found, even if they have not caused machine stoppage, to the person who takes over and also to his/her direct superior. WARNING Do not approach machines uploads/Industriel/ user-guide 14 .pdf